XPCore Textile Ops
Industrial RFID Supply Chain
Industrial RFID Supply Chain Control Tower • ISO 18000-6C Gen2

12-Stage Operational Linen Lifecycle • Clockwise Closed-Loop Digital Twin

FLEET MASS BALANCE: 51,800 pcs
IJN Hospital ↔ Astana Plant
Facility Perspective:
SLCF: 6
CLDN: 8
RRF: 2
⚖️ 4 Scales Active
🔄
Cross-Site Drift Monitor: 42 items undergoing cross-block inter-department circulation between Block A & B
42 pcs drift (0.08%)
Client Destination (Hospital • IJN) 33,600 pcs (64.9%) SCAN 2 • 📄 SLCF OUT Hospital Exit Soiled Outbound Dock • Gate B 3,200 pcs (6.2%) 🟢 SLA: Loading 32m (< 45m Target) 📡 Gate B FX9600 SCAN 1 • ⚖️ WEIGH 1 Ready to Pick Up (Soiled) Soiled Linen Holding Room • Chutes 3,600 pcs (7.0%) 🟡 SLA: Dwell 18.2h (24h Max Limit) 🔫 Mobile Sled SCAN 6 • CLR / WARDS In Circulation (Wards) Ready Beds, OT, ICUs, Patient Rooms 25,900 pcs (50.0%) 🟢 SLA: 92.4% PAR (Bed Turn < 24h) 🔫 TC26 Sled SCAN 5 • ⚖️ W4 • ❓ CONDEMN? Hospital In (Receive) Gate H Central Linen Store Intake 900 pcs (1.7%) 🟢 SLA: Check-in 28m (< 1h Buffer) 📡 Gate H FX9600 📋 TRANSPORT FORM: SLCF (Soiled Linen Collection Form) Soiled Transit COMPUTED: Plant Intake − Hospital Exit 1,850 pcs (2 Trucks • 3.6%) 🟢 SLA: Transit 1.1h < 2.0h (Custody Logged) TOTAL FLEET 51,800 Closed-Loop Mass Balance 100% Reconciliation Equilibrium Hospital (64.9%) • Plant (28.2%) • Road (6.9%) • Click to Inspect Global Mass Balance • Industrial Wash Plant (Astana) 14,640 pcs (28.2%) SCAN 3 • ⚖️ WEIGH 2 Receive for Wash Gate D Soiled Intake Dock • Weigh Bridge 4,600 pcs (8.9%) 🔴 SLA ALERT: Shortfall 5.2% (> 5% KPI 2) 📡 Gate D Scale CLEAN / SOILED BARRIER (EN 14065) CBW Tunnel Wash Hall 2,100 pcs (4.1%) 🟢 Wash < 75m (62m) QC 1: E1 REWASH Iron & Pack Finishing Hall 1,400 pcs (2.7%) 🟢 Rewash 2.1% (< 5%) QC 2: E2 REJECT Reject Bay Tag Harvest • Spoilt / Condemn 640 pcs (Leaves) 🟢 Warranty ≥ 200w Clean Staging Finished Racks 3,500 pcs (6.8%) 🟢 Dwell 3.8h (< 6h) SCAN 4 • ⚖️ WEIGH 3 Loaded to Transport Gate F Clean Outbound Dock Portal 2,400 pcs (4.6%) 📄 CLDN: Clean Stream 📄 RRF: Reject Stream 📋 DUAL FORMS: CLDN (Clean Stream) • RRF (Reject Return Note) Clean Transit COMPUTED: Hospital In − Plant Out 1,710 pcs (2 Trucks • 3.3%) 🟢 SLA: Arrive 09:15 AM < 10:00 AM (KPI 1)

Dwell Time per Zone (Hours)

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Wash Plant
20.2
Transit
16.3
Hospital
8.3
0 5 10 15 20 25

Unit Turnaround Time vs 24h SLA

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55%
24h SLA
Average Turnaround: 18.4 Hours (≤ 24h Contract Target)

Daily Linen Circulation Balance

24h Shift Outbound Dispatched vs Inbound Received
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5,539 - 5,534
Outbound Dispatched (24h) Inbound Received (24h)
Δ 5 Missing Units (0.09% Variance • 99.91% Reconciliation)
📦 Live Dock Staging: Outbound 3,200 pcs • Inbound 900 pcs
⚡ Closed-Loop Fleet Balance: 51,800 pcs (Equilibrium)